ZAHORANSKY launches Z.SONIC turn mold concept for pen and autoinjector housing production

ZAHORANSKY presents Z.SONIC turn for increased output and reduced cycle times in injector component manufacturing

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With Z.SONIC turn, ZAHORANSKY introduces a mold concept that significantly accelerates the large-scale production of housings for pen and autoinjectors while also making it more energy- and space-efficient. Against the backdrop of dynamically growing demand for such injectors - primarily due to the rapidly growing market for GLP-1 medication - Z.SONIC turn offers manufacturers an effective possibility to make the best possible use of their production capacities. Depending on the application, the solution enables cycle times to be reduced by up to 30 per cent, increases output by around a third, and reduces manufacturing costs per part by a good 20 per cent. Sample ROI (return on investment) calculations also show that the investment can be amortised after approximately nine months, which is significantly faster than with conventional molds. Z.SONIC turn was presented to the public for the first time at K 2025 at the NETSTAL booth. The mold concept was part of a production line with the ELION MED injection molding machine and hot halves with servo-electric needle valve control from EWIKON.

Rotate, remove, re-inject – without any loss of time