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Next-Gen Mining Equipment: India's Leap Toward Automation and Sustainability

EM - Efficient Manufacturing

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June 2025

India's mining industry is undergoing a high-tech transformation, driven by digitalisation, automation, and clean energy solutions. From IoT-based maintenance to hydrogen-powered trucks, next-gen equipment is reshaping the sector's efficiency, safety, and sustainability.

Next-Gen Mining Equipment: India's Leap Toward Automation and Sustainability

India is one of the world's leading producers of minerals like coal and iron ore, which support its economic and industrial growth. Historically based on diesel-powered equipment and manual testing practices, India's mining activities have struggled with equipment downtime, safety violations, and environmental issues. In turn, mining businesses and technology suppliers are racing to invest in Industry 4.0 solutions as a way of maximising equipment performance, improving worker safety, and lowering carbon footprints. This article discusses recent trends in India's mining equipment sector, highlighting innovations which will reshape efficiency, sustainability, and competitiveness.

Digitalisation and Automation

IoT-Enabled Predictive Maintenance

Deployment of Internet of Things (IoT) sensors on key mining equipment allows for real-time monitoring of conditions like vibration, temperature, and hydraulic pressure, making it possible to implement predictive maintenance techniques that reduce unplanned downtime. Condition monitoring through automation utilises AI-based algorithms and digital twins to predict component failures before they happen, ultimately optimising maintenance schedules and increasing equipment life. Top technology platforms integrate telemetry information into cohesive dashboards that provide actionable data on energy consumption and asset health, and align with ESG compliance standards.

Advanced Analytics and AI

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