Try GOLD - Free
EV battery swapping: The what, why and how
EM - Efficient Manufacturing
|Efficient Manufacturing - Dec 2023 Issue
Battery swapping promises to jumpstart the Electric Vehicle (EV) market by alleviating range anxiety and reducing the cost of ownership. There is a growing battery swapping market from start-ups and big players from the USA as well. Here's everything you need to know about EV battery swapping.

What is EV battery swapping?
EV battery swapping is a service that allows EV owners to quickly replace their depleted batteries with fully charged ones at specialised swapping stations. This technology aims to address some of the limitations of traditional EV charging, such as long charging times and limited charging infrastructure. While there are faster charger options available, it takes three to four hours to fully charge the two-wheeler and three-wheelers. With this option, customers have the option of buying an EV without a battery, they can opt for a swap subscription and load the battery into the vehicle.
Process of EV battery swapping
Here’s the process for Battery Swapping:
• Arrival at swapping station: An EV owner drives their electric vehicle to a battery swapping station, which is equipped with automated machinery and technology to perform the battery replacement.
• Battery identification and removal: The swapping system identifies the vehicle and the type of battery it requires. This could involve scanning QR codes, RFID tags or other identification methods. The system’s machinery automatically removes the depleted battery pack from the vehicle. This process is typically automated to ensure efficiency and safety.
• Battery replacement: A fully charged battery pack that is compatible with the vehicle is brought into position by the machinery. The depleted battery is replaced with the charged.
This story is from the Efficient Manufacturing - Dec 2023 Issue edition of EM - Efficient Manufacturing.
Subscribe to Magzter GOLD to access thousands of curated premium stories, and 9,500+ magazines and newspapers.
Already a subscriber? Sign In
MORE STORIES FROM EM - Efficient Manufacturing
EM - Efficient Manufacturing
"Democratising 3D Printing for Innovation and Industry"
...says Rahul Chandalia, Director, WOL3D, in conversation with Anushka Vani. They discuss how WOL3D is making 3D printing accessible and practical across industries, while supporting India's innovators with training, materials, and service solutions.
2 mins
September 2025

EM - Efficient Manufacturing
Cyient Semiconductors Signs Channel Partner Agreement with GlobalFoundries
Cyient Semiconductors has entered into a strategic Channel Partner Agreement with GlobalFoundries (GF), one of the world's leading pure-play semiconductor foundries.
1 min
September 2025

EM - Efficient Manufacturing
Enhancing Precision and Safety in Machine Tools
In today's industrial landscape, machine tools are vital for boosting precision and productivity in manufacturing.
4 mins
September 2025

EM - Efficient Manufacturing
Precision Plastics: The Durable Backbone of India’s All-Terrain Combat
Modern warfare is no longer won by firepower alone, it’s defined by durability. From UAVs to soldier systems, precision composites are reshaping India’s combat readiness by delivering lighter, tougher, and terrain-proof solutions.
3 mins
September 2025

EM - Efficient Manufacturing
SWITCH Mobility Flags Off First Batch of Electric Buses to Mauritius
SWITCH Mobility, the electric vehicle arm of the Hinduja Group, has dispatched the first batch of 10 electric buses from a 100-unit order to the National Transport Corporation (NTC) of Mauritius.
1 min
September 2025

EM - Efficient Manufacturing
Indian approval for the PLC-based Failsafe Network Multiplexer from Deltron and Pilz - One platform for all signalling tasks
In future, the Failsafe Network Multiplexer (FNmux) from the Indian signalling technology manufacturer Deltron will be able to control automatic line blocks in India.
1 min
September 2025
EM - Efficient Manufacturing
TDK Ventures Invests in Ultraviolette to Boost Electric Two-Wheeler Innovation
Ultraviolette has secured a strategic investment from TDK Ventures, the corporate venture capital arm of Japan's TDK Corporation, to accelerate the electrification of two-wheelers.
1 min
September 2025

EM - Efficient Manufacturing
“Balancing Digital Transformation with Legacy Demands in Manufacturing”
...says Sanjay Mittal, Senior Partner and Industrial Sector Leader, IBM Consulting India & South Asia, in conversation with Kaushal Dighavkar. He shares how IBM Consulting is helping manufacturers modernise legacy systems, harness Al, build global partnerships, and embed sustainability into their operations.
3 mins
September 2025

EM - Efficient Manufacturing
Shaping India's Retail Spaces: The Evolution of Fixture Manufacturing
India's fast-growing retail sector is driving demand for advanced fixture solutions that blend design, durability, and sustainability.
4 mins
September 2025

EM - Efficient Manufacturing
Industrial Safety: Safeguarding Workplaces with Next- Gen Technologies
Industrial safety has moved from being a reactive measure to a strategic priority across industries.
1 min
September 2025
Translate
Change font size