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Soft Power Switch Circuit for Battery-Powered Devices

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April 2025

Alternative to Toggle Switch Uses an ATtiny10 MCU

- Michael Hansen

Soft Power Switch Circuit for Battery-Powered Devices

The battery in a battery-powered CPU system typically is activated with a toggle switch. In this article, Michael explains how he overcame the limitations of toggle switches by creating a solution that allows a device to be turned on and off using a simple, momentary push button. Additionally, the CPU system, itself, can control the power, making the solution compact, efficient, and inexpensive to construct.

I frequently design devices such as laser tag guns and lightsabers, which typically include a CPU board with a USB socket, a lithium-ion battery, and a built-in charger. This setup allows the CPU system to be updated via the USB interface, but also serves as the charging connection for the battery. However, using a toggle switch to control the battery introduces some limitations:

  • The CPU system cannot turn off the power when the battery is running low.

  • The CPU system cannot automatically turn on the battery during charging.

  • The toggle switch occupies space and cannot be repurposed by the system CPU.

For years, I searched for a solution to address these issues. While some commercial products include this functionality, I was unable to find a readily available, comprehensive solution. Partial solutions exist for individual problems, but none resolved all the challenges.

In this article, I describe the custom solution I developed. It effectively addresses the issues mentioned above, while remaining small, efficient, and inexpensive to implement.

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A GPS-Disciplined Frequency Counter using the PSoC 5LP

In this month's column, Brian tasks one of his mixed-signal favorite MCUs, the Infineon PSoC 5LP, to build a frequency/ period counter using a GPS satellite module to discipline the project's time base.

time to read

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Designing Analog Electronics

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23 mins

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Samtec Launches 800-Position AcceleRate HP High-Performance Array Connectors

Samtec, Inc., a global leader in high-performance interconnect solutions and a service leader in the industry, announces the expansion of its AcceleRate HP product line with the release of 800-position APM6 and APF6 high-performance array connectors available in a low-profile 5mm stack height.

time to read

1 min

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Securing Embedded Systems from Evolving Threats

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14 mins

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4 mins

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An ESP32 Dashboard

Monitoring How a Popular Microcontroller Uses Resources

time to read

11 mins

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Vishay Intertechnology Power Metal Strip Resistor Delivers Power to 5 W in Compact 1206 Case Size

Vishay Intertechnology, Inc. introduced a new surfacemount Power Metal Strip current sense resistor that combines a high power rating up to 5W, TCR down to ± 75ppm/°C, and extremely low resistance values down to 0.3mΩ in the compact 1206 case size.

time to read

2 mins

November 2025

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ROHM Develops New Smart Switches Optimized for Zonal Controllers

ROHM Semiconductor announced the release of six new high-side smart switches (IPDs: Intelligent Power Devices) featuring highly accurate current sensing and low ON resistances ranging from 9mΩ to 180mΩ.

time to read

1 min

November 2025

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Bourns Expands Semi-Shielded Power Inductor Portfolio with New Series Featuring Higher Maximum Inductance Values

Bourns, Inc., a leading manufacturer and supplier of electronic components for power, protection, and sensing solutions, announced the expansion of its semi-shielded power inductors.

time to read

1 min

November 2025

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STMicroelectronics' New Automotive Linear Voltage Regulator Preserves Battery Energy in Challenging Conditions

The TL99VR03 300mA low-dropout (LDO) regulator provides resilient and efficient power, with a wide input-voltage range and very low quiescent current consumption, only 3.5µA at no load. The IC has an enable pin for turning the regulator off, which reduces the idle current to 800nA, and integrates soft-start circuitry to limit current during power-up and fault recovery.

time to read

1 min

November 2025

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