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Artificial Intelligence powering GENSETs for Data Centres

EPR Magazine (Electrical & Power Review)

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September 2025

AI can provide significant solutions for predictive maintenance through advanced machine learning (ML) algorithms.

Artificial Intelligence powering GENSETs for Data Centres

Electrical generators (GENSETs) play a crucial role in the infrastructure of data centres by providing backup power during grid outages. As the energy demands of data centres continue to grow due to the increasing need for data processing and storage, integrating advanced technologies such as artificial intelligence (AI) is emerging as a strategy to enhance the efficiency, reliability and operation of GENSET systems. In this article, we explore how AI could add value to electrical generators for data centres, focusing on the key functionalities that AI can optimise and improve.

Predictive monitoring and Al-based maintenance

One of the main challenges for data centres is ensuring that backup generators are always in optimal working condition, as failure in these systems can lead to costly disruptions. AI can provide significant solutions for predictive maintenance through advanced machine learning (ML) algorithms.

How it works: Generators are equipped with a variety of sensors that collect real-time data on variables such as temperature, pressure, fuel levels, vibrations, emissions and more. This data is transmitted to AI analysis systems that use predictive models to identify unusual patterns or early signs of wear or failure. AI can predict when a failure is likely to occur and recommend preventive maintenance that minimises the risk of unexpected outages.

Benefits: It reduces downtime. The early failure predictions prevent critical disruptions, which enable more efficient maintenance planning. It helps in cost optimisation. The costs associated with unnecessary routine maintenance or emergency repairs are eliminated by performing maintenance only when necessary. It also extends the lifespan of equipment by identifying issues before they become critical failures, thereby prolonging the life cycle of equipment.

Energy efficiency optimisation

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