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INNOVATIONS IN ROOT CAUSE ANALYSIS AND FAILURE ANALYSIS FOR ENHANCED LUBRICATION PRACTICES

MACHINERY LUBRICATION INDIA

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March - April 2025

The lubrication industry is currently experiencing a transformative wave with the introduction of cutting-edge products focused on Root Cause Analysis (RCA) and Failure Analysis (FA).

INNOVATIONS IN ROOT CAUSE ANALYSIS AND FAILURE ANALYSIS FOR ENHANCED LUBRICATION PRACTICES

These innovations aim to elevate the efficiency and reliability of lubrication processes, ensuring smoother operations and prolonged machinery lifespan. In this article, we will delve into some of the latest products that are reshaping the landscape of RCA and FA in the lubrication sector.

1.Advanced Lubricant Condition-Monitoring Sensors:

One of the game-changing innovations in the lubrication industry is the development of highly advanced sensors designed for real-time monitoring of lubricant conditions, particularly in large-scale machinery. These sensors utilize state-of-the-art technology to measure parameters such as viscosity, temperature, and contamination levels. Companies like SKF have introduced smart sensors that provide instant feedback and allow for proactive identification of potential issues before they escalate.

2.IoT-Integrated Lubrication Systems:

Internet of Things (IoT) has made its mark in the lubrication industry with the advent of smart, connected lubrication systems. These systems leverage IoT to collect and analyze data from various lubrication points across machinery. By integrating with RCA algorithms, they can pinpoint root causes of lubrication failures, providing invaluable insights for preventive maintenance. Companies like ExxonMobil and Shell have embraced IoT to enhance their lubrication solutions.

3. Innovative Lubricant Analysis Software:

FLERE HISTORIER FRA MACHINERY LUBRICATION INDIA

MACHINERY LUBRICATION INDIA

MACHINERY LUBRICATION INDIA

PREDICT OIL USEFUL LIFE WITH REAL-TIME DATA

Oil is the life of any hydraulic or lubrication system.

time to read

8 mins

November – December, 2025

MACHINERY LUBRICATION INDIA

MACHINERY LUBRICATION INDIA

HOW THE RIGHT LUBRICATION TOOLS AND HARDWARE INFLUENCE MACHINE RELIABILITY

Having spent a good portion of my career around heavy machinery, both in the military and later in the civilian world, I’ve come to realize one critical fact: the tools you use matter just as much as the skills you have.

time to read

4 mins

November – December, 2025

MACHINERY LUBRICATION INDIA

MACHINERY LUBRICATION INDIA

Unlocking the Power of Oil Analysis & Particle Counting

Lubrication practices ensure peak performance and longev ity in machinery maintenance.

time to read

4 mins

November – December, 2025

MACHINERY LUBRICATION INDIA

MACHINERY LUBRICATION INDIA

BEYOND THE LABEL: UNDERSTANDING LUBRICANT TECHNICAL AND SAFETY DATA SHEETS

Over the years in lubrication, I have noticed that many professionals either overlook or misinterpret lubricant datasheets, especially Product Datasheets (PDS), which are key to selecting the proper lubricant. While Safety Datasheets (SDS) are widely known due to compliance requirements, the PDS holds the technical insights needed for informed decision-making. Yet, it is often misunderstood or ignored.

time to read

3 mins

November – December, 2025

MACHINERY LUBRICATION INDIA

MACHINERY LUBRICATION INDIA

SMART FILTRATION IN HEAVY INDUSTRIES:

PROTECTING WORKERS IN CEMENT AND STEEL MANUFACTURING

time to read

5 mins

November – December, 2025

MACHINERY LUBRICATION INDIA

MACHINERY LUBRICATION INDIA

IOCL & INFINEUM FORGE STRATEGIC LUBRICANT PARTNERSHIP

Infineum India and Indian Oil Corporation Limited (IOCL) have signed a strategic Memorandum of Understanding (MoU) aimed at deepening their collaboration to unlock long-term business value and drive innovation in India's mobility sector. The agreement was formalized at IOCL's Mumbai office, with Bakim Patra, Executive Director (Lubes) at IOCL, and Harshad Jambaulikar, General Manager of Infineum India, as the principal signatories.

time to read

1 min

November – December, 2025

MACHINERY LUBRICATION INDIA

MACHINERY LUBRICATION INDIA

CONTAMINATION REALIZATION: A CASE EXAMPLE AT A STEEL MILL

Condition monitoring, contamination control, lubrication excellence, and machine reliability are keywords that are often overused and misunderstood.

time to read

6 mins

November – December, 2025

MACHINERY LUBRICATION INDIA

MACHINERY LUBRICATION INDIA

BREAKING DOWN THE BASICS: A LESSON IN ASSET RELIABILITY

Before you go marching down to your reliability engineers and ask questions like, “What are the top 10 worst performing assets in our production line?”, it’s important to know the actual difference between an asset and reliability.

time to read

7 mins

November – December, 2025

MACHINERY LUBRICATION INDIA

MACHINERY LUBRICATION INDIA

EFFECTIVE USE OF THE PATCH TEST FOR SIMPLE ON-SITE ANALYSIS

The very best oil analysis programs incorporate some degree of onsite analysis. For most plants, mills, and mines, particle monitoring is the most productive onsite oil analysis activity available.

time to read

4 mins

November – December, 2025

MACHINERY LUBRICATION INDIA

CAFFEINE VS. CALM: FINDING THE RIGHT ENERGY BALANCE DURING WORK HOURS

For many of us, the workday doesn't officially begin until the first sip of coffee. In industrial and corporate settings alike, caffeine is often seen as a silent coworker, fueling early mornings, long shifts, and back-to-back meetings.

time to read

2 mins

November – December, 2025

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