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AI battles ageing fleet as seat troubles sky high

The Morning Standard

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October 24, 2025

AN average of 250 passenger seats on Air India flights develop faults every month, posing a persistent challenge for the Tata Group as it works to modernise the ageing fleet it acquired from the government in January 2022.

- S LALITHA @New Delhi

According to airline insiders, the hurdle lies in the nonavailability of spare parts for older aircraft many of which are 15 to 20 years old. In several cases, even the original manufacturers of seat components have shut down.

“Seat maintenance was never a priority earlier,” said an Air India source. “A seat includes not just the cushion but also trays, in-flight entertainment screens, and fittings. Sometimes, passengers themselves cause damage, and immediate repairs aren’t always possible if the aircraft is due for a quick turnaround.”

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