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Coopered Seat

Popular Woodworking

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April 2023 - Issue 270

Building a sculptured rocker starts with a coopered seat. Or as I call it, "The Big Smile Seat!" 

- Charles Brock

Coopered Seat

A Maloof style chair design (rocker, low back, or settee) represents some of the best in seating with extraordinary form and function. The entire chair’s flowing lines and gentle s-curves fit the sitter and the coopered seat adds to this ergonomic fit making it the key to this build. The seat’s pommel centers the sitter, the deck provides locations for spindle mortises and leg to seat joinery, and the seat bowl wraps around and supports the sitter. These characteristics can only best by accomplished by crafting a coopered seat.

At my shop, I offer instruction for two coopered seats: The Regular Smile Seat taught in my video series and in-person classes and The Big Smile Seat. The former has fewer bevels and easier bandsaw cuts. The Big Smile Seat is the deepest and is more difficult. Don’t let that stop you tough. I’ll teach you to master this seat and it will make your chair, your seat, and your work have a Big Smile!

Every village in North America once had a cooper. They build barrels and buckets by beveling each edge of a board and arraying them in a circle before placing a hoop around them. To make a coopered chair seat, the beveled edges (my choice is 3°) work to create a slighter curve that functions wonderfully as a comfortable beautiful seat. No hoop is necessary!

FLERE HISTORIER FRA Popular Woodworking

Popular Woodworking

Popular Woodworking

Festool Sander

If you've been reading this magazine for a while, you might have noticed that I've been on a quest for the perfect battery powered sander.

time to read

1 min

October 2025 - Issue 285

Popular Woodworking

Popular Woodworking

Grizzly G0999 15" Planer

When I think of a benchtop planer, I’m reminded of Ryobi’s AP-10 “lunchbox” planer my grandfather had in his shop.

time to read

1 min

October 2025 - Issue 285

Popular Woodworking

Popular Woodworking

Grooving Plane

This traditional plane is a fun way to cut grooves, and can be made in half of a day.

time to read

7 mins

October 2025 - Issue 285

Popular Woodworking

Popular Woodworking

Solid Entry Doors

Doors are the gateway to the home. Make a bold statement with shop-made entry doors.

time to read

13 mins

October 2025 - Issue 285

Popular Woodworking

Popular Woodworking

Spoon Tool Sharpening

Get a razor edge on tools that are tricky to sharpen.

time to read

4 mins

October 2025 - Issue 285

Popular Woodworking

Popular Woodworking

F-2 Hammer

It’s not often that a new tool company makes a signifi cant impact in the woodworking market, and it’s even rarer for a hand tool company to do so. However, Zen-Wu Toolworks is achieving just that.

time to read

1 min

October 2025 - Issue 285

Popular Woodworking

Popular Woodworking

Shave-A-Shelf

I devised a new way to fit a shelf into a dado.

time to read

1 min

October 2025 - Issue 285

Popular Woodworking

Popular Woodworking

Finishing Schedule

Outdoor projects encounter a variety of conditions.

time to read

1 mins

October 2025 - Issue 285

Popular Woodworking

Popular Woodworking

Shaker-Inspired Bench

This woven bench is a simple project to build, and is elegant enough to fit in any decor.

time to read

6 mins

October 2025 - Issue 285

Popular Woodworking

Popular Woodworking

Remove Spilled Candle Wax

After our last family birthday party I spent an hour scraping big globs of candle wax from several tables and our wood mantel.

time to read

1 min

October 2025 - Issue 285

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