GEA helps Nestlé cut steam consumption by 75% at its new infant formula plant

At Nestlé's plant in Nunspeet, the Netherlands, GEA is to equip a milk powder line for hypoallergenic infant formula with the latest process and heat pump technology. Using an innovative heat recovery from the spray dryer and further processes, the plant will use 75 percent less energy for steam and massively reduce carbon emissions. In this way, GEA is supporting Nestlé on its path to net zero by making the energy supply to Nestlé production facilities emission-free by 2050.

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In response to increased demand for its Althera and Alfare infant formula brands, Nestlé is currently doubling production capacity at the Nunspeet plant with an additional processing line. For the first time, Nestlé will be using a GEA heat recovery system that is fed by exhaust air from the spray drying plant and, in turn, provides 80°C hot water for its operation. As part of the project, GEA will also equip the complete wet processing technology, which supplies the Nestlé spray drying line with the prepared milk. Installation of the process technology and heat supply system is planned for this year. The plant will go into operation in 2025.

Recovering waste heat from spray dryer to reduce energy consumption