EMBRACING SHOPFLOOR AUTOMATION

In manufacturing, where precision, efficiency, and cost-effectiveness are paramount, Mahindra Mahindra has embraced shopfloor automation as a cornerstone of its strategy

- Upendra Kasbekar

Mahindra's transition towards an automated shopfloor is underpinned by integrating smart technologies, which streamline operations while ensuring quality and consistency. Advanced systems such as robotic arms, Automated Guided Vehicles (AGVs), and data-driven monitoring platforms are central to the initiative. These technologies optimise assembly lines, reduce human errors, and enhance the overall output. For instance, Mahindra’s robotic welding systems ensure impeccable precision, achieving weld accuracy rates of over 98 per cent. This not only guarantees product integrity but also significantly reduces production defects. Jalaj Gupta, Business Head of Commercial Vehicles at Mahindra Group, highlighted, “Our automated systems are designed to enhance efficiency without compromising quality. Automation is a testament to our commitment to innovation and excellence.”

Robots in action

At the heart of Chakan’s operations lies a range of industrial robots tailored to specific tasks, each contributing to the seamless production of Mahindra’s vehicles. From welding to assembly, painting, and testing, automation ensures that every vehicle meets the company’s stringent quality standards. For instance, articulated robotic arms dominate the footprint on the welding lines, where they create the chassis and body frames with impeccable precision. These robots, sourced from global leaders like ABB, deliver weld accuracy rates exceeding 98 per cent, ensuring a robust structure for each vehicle. The robots are programmed to handle over 1,000 weld points per unit, optimising both speed and consistency.

Moving to assembly, collaborative robots (cobots) work alongside human technicians to fit intricate components such as engines and dashboards. These cobots excel in repetitive tasks, such as fastening bolts and aligning panels, reducing errors and boosting overall efficiency.

Paint automation