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A TEMPERATURE CHECK

OEM Update Magazine

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December 2025

As industries scale, automate, and push tolerances tighter than ever, temperature measurement has quietly become the backbone of modern manufacturing. Its evolution is reshaping how plants maintain quality, avoid failures, and stay audit-ready in a world that can't afford a single drift or delay. In every factory, no matter how advanced the machines or how skilled the workforce, one quiet factor decides whether a product succeeds or fails: temperature.

A TEMPERATURE CHECK

Temperature stability is fundamental to product integrity.

In aerospace, small thermal variations impact material behaviour, dimensional stability, and long-term fatigue. In pharma, potency and shelf life depend on tightly controlled thermal profiles. In automotive and electronics, curing, soldering, and assembly tolerances require precise thermal cycles. Poor temperature control leads to rework, hidden defects, and regulatory risks, underscoring the importance of thermal metrology to quality and safety.

key shift in temperature measurement and metrology

In today's fast-paced manufacturing and engineering environments, ensuring consistent product quality is critical. The latest advancements in real-time quality control systems are driving high efficiency through digital transformation. Uday DIXIT, General Manager at PolyWorks India, emphasises Imagine capturing detailed 3D measurements of a part and, within moments, making that precise data accessible to your entire team, regardless of location. This capability is revolutionising how companies approach quality control and real-time decision-making.

Temperature measurement across industries lacks a universally accepted standard because selecting the right type of temperature element involves considering loop configuration, integrated systems, cost constraints, and plant control philosophy. Shahid Ahmed Kazmi, a consultant, believes that some industries require precision with either RTDs or thermistors. At the same time, general temperature measurement is done with thermocouples, depending on their ranges and process requirements.

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