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How AI and Industry 5.0 Are Revolutionising Mechanical Engineering

The New Indian Express Mysuru

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July 29, 2025

BENGALURU AND TUMAKURU LEAD INDIA'S AI-MECHANICAL ENGINEERING FUSION

- DR RAVINDRA SAGAR C.S

The field of mechanical engineering is experiencing a profound transformation, driven by the convergence of Artificial Intelligence (AI), Generative AI (Gen AI), Industry 5.0, and advanced communication technologies. This synergy is redefining traditional paradigms across diverse industries, moving beyond mere automation to intelligent, human-centric, and sustainable production.

AI is revolutionizing the entire product lifecycle. In design, Gen AI facilitates rapid ideation and optimization, allowing engineers to explore countless design permutations for novel, lightweight, and high-performance components. This is crucial in aerospace, automotive, and medical device sectors.

AI-driven simulations and digital twins offer real-time performance insights, enabling predictive maintenance and optimizing operational efficiency in manufacturing, energy, and infrastructure.

Industry 5.0 shifts focus from pure automation to a human-centric approach, emphasizing collaboration between humans and intelligent machines (cobots).

Mechanical engineers are key here, designing ergonomic human-machine interfaces and advanced robotics that intuitively work alongside humans. This paradigm is vital for achieving mass customization, enhancing product quality, and creating higher-value jobs in areas from personalized manufacturing to healthcare.

Advanced communication technologies, including 5G, IoT, and cloud computing, form the backbone of this interconnected ecosystem. They enable real-time data exchange, facilitating remote monitoring, control, and autonomous operations in smart factories, where seamless networks empower predictive maintenance and agile production.

For mechanical engineers, this means designing inherently connected and resilient systems operating within complex, distributed networks across urban infrastructure, smart grids, and transportation.

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