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High-performance elastomers and plasma polymer coatings to replace fluoropolymers in technical applications: new Fraunhofer project

COATINGS AND ANTI CORROSION ENGINEERING REVIEW

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June-July 2025

Users of poly- and perfluorinated alkyl compounds (PFAS), also known as “forever chemicals,” are under pressure due to regulatory proposals from the European Chemicals Agency (ECHA).

High-performance elastomers and plasma polymer coatings to replace fluoropolymers in technical applications: new Fraunhofer project

This also affects the use of fluoroelastomers, whose economic significance is enormous. Fraunhofer experts initiated the “HATE-FLUOR” project at the beginning of February. Together, they want to develop high-performance elastomer compounds to replace fluoropolymers in certain technical applications. Various industries can benefit from this, including manufacturers of semi-finished and finished parts as well as companies in mechanical engineering industry, medical engineering, clean room and semiconductor technology, chemical process technology and electrical applications.

Many companies are looking for alternatives to poly- and perfluorinated alkyl compounds (PFAS), as their possible uses in the future are uncertain and voluntary commitments are expected. PFAS are found in everyday products such as coated pans, pizza boxes and outdoor jackets, as well as in medical engineering, heat pumps and batteries. While there are already fluorine-free substitutes for some everyday applications, there is a great need for new individual solutions to replace fluoropolymers for technical applications that have to withstand extreme conditions.

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