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DIGITAL THREADS & INVISIBLE HANDS: HOW SEAMLESS SYSTEMS POWER SMARTER DECISIONS

The Machinist

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August 2025

In today's fast-evolving manufacturing landscape, digital threads are quietly transforming how products are conceived, built, and delivered. At a recent panel discussion, industry leaders explored how seamless systems are powering intelligent, responsive, and future-ready decision-making.

DIGITAL THREADS & INVISIBLE HANDS: HOW SEAMLESS SYSTEMS POWER SMARTER DECISIONS

In an age where manufacturing is increasingly driven by intelligence, integration, and immediacy, the concept of the “digital thread” is fast becoming the hidden force weaving disparate functions into cohesive, highperforming systems. During a recent panel discussion at the ET Now Machinist Tech in Manufacturing summit, which was moderated by Sudhanshu Mittal, Head and Director of Technical Solutions at the MeitY NASSCOM Centre of Excellence (CoE) for IoT and AI, an important point was raised: “In smart manufacturing, continuity is everything,” stated Sudhanshu Mittal. “It's about how one activity hands over to another, how data flows, and how every outcome feeds into the next action. Traceability began in Industry 4.0—but in 5.0, it’s being humanised, contextualised, and made seamless.”

The panel brought together seasoned leaders across multiple sectors of the manufacturing value chain, each shedding light on how digital threads are revolutionising their domain, not just in technology, but in mindset and execution.

THE PRODUCT LIFE CYCLE AS A LIVING THREAD

Deepak Manvi, Product Manager at Hoffmann Group, was the first to outline the practical application of digital threads from a product management perspective. “From design to development, launch to feedback, the data we capture becomes the backbone of all decisionmaking,” he explained. “It’s not just about tracking; it’s about constant calibration. We use tools like the ADL Matrix to determine where a product stands in its lifecycle and what action is required—be it testing, marketing or redesign.”

Manvi stressed the importance of customer feedback loops, saying that digital integration allows every function—from R&D to customer support, to work from a single, evolving source of truth. “This is what enables agility and longevity.”

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