During that period, I count myself lucky in that I never suffered a broken tap at work. At home however that is a different matter. I remember the fi rst tap that I broke was a 6BA, I was 16 and had just started work. The job in question was a Stuart 10 V steam engine cylinder casting and I was tapping the cylinder cover retaining holes. The tap was coming through the cylinder fl ange and I was about to remove the tap, but wanted just one more thread, (big mistake). Below the fl ange there was a cast radius that blends the fl ange to the cylinder outer wall. The tapping drill had probably wandered a little as it met the radius and the tap was probably being forced to the one side, hence the breakage. Luckily for me the broken tap was removed on the Toolroom “Disintegrator”, what we used to call “Spark eroders” when they fi rst came out, as this was their primary role at that time.
I seemed not to suffer any more tap breakage calamities through the intervening years until I retired about 7 years ago. When in quick succession I manage to go through about one set of 10BA and two individual 8BA taps like they were going out of fashion. I then recounted the 6BA tap saga above, it is funny how these things stick in one’s mind. I was beginning to think that BA taps and I were “Jinxed”. Recalling the breakage instances, in every case I had been tapping freehand with no support, this was one of my problems. The other I was not to find out until some months later, when I was told I had been suffering some minor muscle spasms which were producing a hardly perceptible involuntary twitch in my arms.
However, before I knew that, and thinking about how I used to tap holes during my career. These tapped holes were more often than not done using the drill chuck in the machine spindle to hold the tap or the use of a spring loaded centre support to follow a Tee Handle tap wrench when tapping smaller holes. The holes usually being tapped as they were drilled so alignment never was an issue. By smaller I am thinking about the M2 to M3 range, or the Imperial equivalents. Recently to avoid bankruptcy when having to use BA taps, I started using my Eclipse 160 Pin Chuck, with a phosphor bronze guide bush held in the collet chuck, photo 1. This stopped the run on the bank account, but this approach did have some serious drawbacks.
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